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The BP-160 compact thermal plasma spray equipment represents an integrated coating deposition system designed for industrial manufacturing environments. This system integrates 120KW dual IGBT power modules with Siemens PLC control architecture, enabling consistent application of thermal barrier and wear-resistant coatings across various substrate materials. The control system supports storage of over 100 spray parameter formulas, facilitating robot integration and process repeatability for production-scale operations. Coating porosity ranges from 3-5% when processing ceramic, metallic, and cermet powder materials. The system incorporates imported mass flow controller (MFC) gas regulation to maintain process stability during extended production runs. This equipment serves commercial procurement requirements in aerospace, medical device manufacturing, and general industrial component production.
Parameter | Specification |
Coating material | Metal (Ni Cr, Stainless steel), Ceramic composite powder (Al₂O₃, AT, Y₂O₃, YSZ, Nickel-coated graphite, Aluminum silicon powder, Niobium oxide) |
Main Gas & Pressure | Nitrogen (7 Bar); Argon (7 Bar) |
Secondary Gas & Pressure | Hydrogen (4 Bar) |
Gas Using Type | Argon, Argon + Hydrogen; Argon + Nitrogen; Argon + Helium |
Argon control | 90L Imported MFC |
Hydrogen control | 20L Imported MFC |
Capacity of Powder barrel | 3.0L × 2 |
Powder feeding velocity | 0-180g/min |
Coating Porosity | 3%-5% |
Water Chiller Capacity | 150L |
Spray Gun Power | Max 50KW |
Power supply | 120KW |
Cooling System | Water Cooling |
Input Voltage | 3P 380V 50/60Hz |
Control system | Siemens PLC + touch screen + imported MFC |
Compressor | 15HP Imported American Copeland |
The BP-160 incorporates a 120KW power supply featuring dual IGBT modules within a water-cooled electrical architecture. This configuration supports continuous operation while maintaining thermal management. The modular design contributes to space efficiency and energy consumption characteristics appropriate for production facilities.
The control cabinet features a 12-inch touch screen interface with Siemens PLC digital control. Primary gas flow regulation occurs through imported MFC units. The system supports parameter formula storage and recall functions, with connectivity for robot integration and interlock capabilities. This digital control architecture enables consistent process replication across multiple production runs.
The powder feeder operates with touch screen control and Siemens PLC digital regulation. Powder carrier gas flow receives control through imported MFC units, ensuring consistent powder delivery rates during the coating deposition process. The system includes two 3.0L powder barrels with feeding velocity adjustable from 0 to 180g per minute.
The water chiller provides dual-channel water cooling functionality. One channel delivers temperature and pressure-adjusted cooling to the spray gun, while a second channel provides temperature-regulated cooling for the power supply unit. The cooling system incorporates a 15HP compressor imported from American Copeland.
The system accommodates either MF4MB-XL or SG100 spray gun configurations. All pneumatic connections utilize gas pipes imported from Italy, supporting consistent gas delivery throughout the spray process.
This plasma spray equipment supports coating deposition across multiple industrial applications and component types. Aerospace applications include turbine blade coating and structural component protection. Medical device manufacturing utilizes the system for artificial joint prosthesis coating. Industrial component applications cover bearings, rollers, guide wheels, sleeves, and shafts. Additional applications include graphite boat coating, carbon fiber roller surface treatment, hydrogen production nickel plate processing, and electrode plate coating for sewage treatment systems. Cookware manufacturers also employ this equipment for surface coating applications.
The BP-160 processes metallic materials including Ni Cr and stainless steel, plus ceramic composite powders such as Al₂O₃, AT, Y₂O₃, YSZ, nickel-coated graphite, aluminum silicon powder, and niobium oxide.
The system operates with argon as the primary carrier gas, with secondary gas options including hydrogen, nitrogen, or helium. Primary gas pressure operates at 7 Bar for nitrogen and argon, with hydrogen secondary gas at 4 Bar.
Yes, the Siemens PLC control system supports robot integration and interlock functionality, with parameter formula storage enabling consistent process replication in automated production environments.
Coating porosity measures between 3-5% when operating within specified parameters, appropriate for most industrial thermal barrier and wear-resistant coating applications.
The equipment requires 3-phase 380V input at 50/60Hz, with 120KW total power supply capacity and maximum 50KW power delivery to the spray gun.
