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The BP-400 push-feed electric arc spray system performs metallizing operations for steel structure corrosion protection projects. This equipment incorporates a slow-start arc initiation mechanism paired with consistent wire feeding to support stable ignition during operation. The system achieves deposition rates exceeding 30kg per hour and produces coatings with measurable bond strength characteristics. Designed for large-area anti-corrosion applications, the equipment supports manual operation and robot integration for automated production line deployment, making it suitable for bridge construction, marine engineering, and infrastructure maintenance projects for commercial users.
Parameter | Specification |
Feeding Wire Voltage & Current | DC24V 5A |
Feeding Wire Type | Double wire feeder |
Diameter of Wire | Ø 3.0mm |
Maximum Wire Coil Dimensions | Ø 300 × Ø 50 × 103mm |
Weight of Wire Coil | 20KG |
Wire Feeding Speed Range | 1-7m/Min |
Equipment Dimensions | 600 × 460 × 850mm |
Equipment Weight | 215kg |
Insulation Grade | E |
Power Supply Capacity | 20KW |
Compatible Wire Diameters | Ø 1.6mm, Ø 2.0mm, Ø 3.0mm |
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Soundproof room (Coating Booth) | Sand-blasting room |
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Dust collection system | Box-type Sandblaster |
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Six-axis Robot & Vertical Turntable | Press-feed Sandblaster |
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Spraying artificial hip prosthesis rotator | Horizontal turntable |
The arc spray gun supports both manual handheld operation and fixed mounting on robotic arms. The unit incorporates one-button on/off control for simplified operation during production activities.
The power supply operates at 20KW capacity and integrates a Siemens controller. The system includes a copper coil transformer and features indicator lights that display fault conditions. The power supply supports one-button operation sequences.
The wire feeder accommodates wire diameters of Ø 1.6mm, Ø 2.0mm, and Ø 3.0mm. The maximum wire coil dimensions measure Ø 300 × Ø 50 × 103mm. Wire feeding speed is adjustable within the range of 1-7 meters per minute. The system maintains consistent wire feeding speed and includes a slow wire feeding function during arc initiation to support reliable arc establishment. The equipment supports continuous high-power operation for extended work periods.
The BP-400 arc spray equipment processes various metal and alloy wires for coatings that provide corrosion resistance, electrical conductivity, and thermal conductivity properties. The system also supports component repair applications. Typical project deployments for enterprise customers include: bridge structures, transmission towers, oil storage tanks, water tanks, mining equipment, ship hulls and decks, cookware manufacturing, shipping containers, sluice gates, television towers, power station condensation towers, syrup storage tanks, armature bushings, propellers, structural steel components, and acid-resistant equipment fabrication.
The BP-400 push-feed arc spray equipment accommodates wire diameters of Ø 1.6mm, Ø 2.0mm, and Ø 3.0mm, providing flexibility for different coating requirements in industrial applications.
Yes, the arc spray gun can be mounted on six-axis robots for automated production line integration, supporting consistent coating application for large-scale manufacturing operations.
The system achieves deposition rates exceeding 30kg per hour, making it suitable for large-area corrosion protection projects that require extended continuous operation.
The BP-400 system operates with complementary equipment including coating booths, sandblasting rooms, dust collection systems, and various turntable configurations for workpiece positioning during thermal spray processes.
