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As a high-power plasma spray solution for industrial wear protection, the BP-1000 system combines robust hardware with intelligent control features to meet the demands of continuous manufacturing operations. Its design prioritizes operational stability and ease of maintenance, allowing commercial users to maintain consistent production schedules without frequent interruptions. The system integrates core components from established global manufacturers, ensuring compatibility with standard industrial workflows and long-term operational reliability.
The system is equipped with an 180KW power supply featuring three IGBT modules and a water-cooled electrical system. This configuration results in a compact footprint, high energy efficiency, low power consumption, effective heat dissipation, and reduced fault rates, supporting extended continuous operation periods.
The control cabinet features a 15-inch touch screen with Siemens PLC digital control. Main gas flow is regulated by imported mass flow controllers (MFCs). The system can store and recall spraying parameter formulas, and supports connection and interlock with industrial robots, enabling seamless integration into automated production lines.
The BP-1000 incorporates an independent gas control center, which enhances operational safety and simplifies routine operation and maintenance tasks. All gas flow parameters are precisely controlled through imported MFCs, ensuring consistent coating quality across production runs.
The system utilizes a dual-channel water cooling system with a 15HP imported American Copeland compressor. One channel cools the spray gun with adjustable water pressure and temperature, while the second channel cools the power supply with adjustable water temperature. This separate cooling configuration optimizes thermal management for both critical components.
The system is fitted with the MF4MB-XL plasma spray gun and a touch-screen controlled powder feeder with Siemens PLC digital control. The powder feeder includes two 3.0L powder barrels and delivers powder at an adjustable rate of 0-180g/min, with powder feeding gas controlled by imported MFCs. Italian imported gas pipes are used throughout the system for durable and leak-free operation.
Parameter | Details |
Coating material | Metal (Ni Cr, Stainless steel), Ceramic composite powder (Al₂O₃, AT, Y₂O₃, YSZ, Nickel-coated graphite, Aluminum silicon powder, Niobium oxide) |
Main Gas & Pressure | Nitrogen (7 Bar); Argon (7 Bar) |
Secondary Gas & Pressure | Hydrogen (4 Bar) |
Gas Using Type | Argon, Argon + Hydrogen; Argon + Nitrogen; Argon + Helium |
Argon control | 100L Imported MFC |
Hydrogen control | 20L Imported MFC |
Capacity of Powder barrel | 3.0L × 2 |
Powder feeding velocity | 0-180g/min |
Coating Porosity | 3%-5% |
Water Chiller Capacity | 150L |
Spray Gun Power | Max 50KW |
Power supply | 180KW |
Cooling System | Water Cooling |
Input Voltage | 3P 380V 50/60Hz |
Control system | Siemens PLC + touch screen + imported MFC |
Compressor | 15HP Imported American Copeland |
The BP-1000 plasma spray system is suitable for a wide range of industrial applications requiring wear protection coatings. Key application areas include aerospace components such as turbine blades; industrial machinery including bearings, rollers, guide wheels, sleeves, shafts and carbon fiber rollers; energy and environmental sectors such as hydrogen production nickel plates and electrode plates for sewage treatment; specialty components like graphite boats and artificial joint prostheses; and consumer goods such as cookware.
The system supports coating with various metal materials including Ni Cr and stainless steel, as well as ceramic composite powders such as Al₂O₃, AT, Y₂O₃, YSZ, nickel-coated graphite, aluminum silicon powder, and niobium oxide.
Yes, the BP-1000 is designed for high-volume production environments and supports continuous operation for large workpiece applications, with minimal maintenance intervals to accommodate 24/7 production throughput.
Yes, the Siemens PLC-based control system can connect and interlock with industrial robots, enabling integration into automated production lines.
The system features a dual-channel water cooling system with a 150L water chiller and a 15HP imported American Copeland compressor. One channel cools the spray gun with adjustable water pressure and temperature, while the other cools the power supply with adjustable water temperature.
For industrial clients seeking a high-power plasma spray solution for wear protection applications, the BP-1000 system offers a combination of robust performance, process automation, and extended runtime capacity. To discuss your specific industrial coating requirements or request a detailed quotation, please contact our team for customized support.
